Wood chips pallet blocks are an essential component of pallet manufacturing. They provide sturdy and durable support for various industries, including logistics, warehousing, and packaging. In this article, we will explore the entire wood chips pallet block production process.
1. Raw Material Collection
The production of wood chips pallet blocks starts with collecting waste wood, sawdust, wood shavings, and wood chips from sawmills and furniture factories. These eco-friendly pallet blocks help reduce deforestation by recycling wood waste. Contaminants like nails and plastics are removed to ensure high-quality compressed pallet blocks.
2. Crushing & Grinding
Workers process the sorted wood materials first. Through a wood crusher or hammer mill to creates uniform wood chips or fine sawdust. The chip’s size is essential for durable presswood pallet blocks. This step ensures consistency in the final pallet block production.
3. Drying Process
To achieve the optimal moisture content of 8-12%, the wood chips are dried using rotary drum dryers or belt dryers. Proper drying enhances the bonding strength of molded pallet blocks and prevents cracking or deformation, making them ideal for pressed pallet manufacturing.
4. Adhesive Mixing
Workers mix dried wood particles with industrial adhesives, such as Urea – Formaldehyde (UF), Melamine – Urea – Formaldehyde (MUF), or Methylene Diphenyl Diisocyanate (MDI). These adhesives enhance durability and water resistance, ensuring the longevity of compressed wood pallet blocks.
5. Compression Molding
The adhesive-mixed wood chips are placed in a hydraulic pallet block extrusion machine. The mixture is compressed under high pressure and temperatures of 150-200°C. This process creates high-strength pressed wood pallet blocks suitable for logistics and export packaging.
6. Cooling & Cutting
After molding, workers cool the hot compressed pallet blocks to maintain their shape and structural integrity. Once cooled, they cut the blocks into standard pallet block sizes, such as 90×90 mm, 100×100 mm, and 145×145 mm, as required for various wood pallet applications.
7. Quality Inspection
Each batch of presswood pallet blocks undergoes strict quality inspections. The inspection includes moisture analysis, density measurement, compression strength testing, and durability checks. Blocks that do not meet industry standards for pallet manufacturing are reprocessed to maintain high-quality control.
8. Packaging & Storage
Workers bundle the finished compressed pallet blocks, wrap them in plastic film, and store them in dry, ventilated warehouses to prevent moisture absorption and ensure long-term durability. Proper storage conditions maintain the integrity of wood pallet blocks for shipping and distribution.
9. Delivery & Application
Manufacturers supply the final wood chips pallet blocks to pallet producers, providing a sustainable and cost-effective alternative to solid wood blocks. Logistics, warehousing, and global exporters widely use these eco-friendly pallet blocks because of their strength, uniformity, and pest resistance.
Why Choose Presswood Pallet Blocks?
✅ Eco-friendly & Sustainable – Made from recycled wood waste, reducing deforestation.
✅ High Strength & Durability – Ideal for compressed pallet block production.
✅ Cost-effective & Customizable – Available in various pallet block sizes and specifications.
For more details, visit Presswood Pallet Machine Supplier or check out our guide on How to Choose the Right Presswood Pallet.
By following this efficient pallet block production process, manufacturers transform wood waste into high – quality pallet blocks. it supports sustainable development and a circular economy in pallet manufacturing.
