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Heavy-Duty Logistics Solution

Double Deck Molded Pallet Series

Engineered with dual load-bearing surfaces for extreme durability, rack storage optimization, and seamless conveyor operations. Learn more about our high-capacity Presswood Pallet Machines or discover the heavy-duty equipment required to manufacture them.

Double Deck Molded Pallet Banner
Sizes Available
1200×1000 / 1100×1100 mm
Static Load
Dynamic Load
800 - 3000 kg
Pallet Weight
24 kg / 28 kg / 30 kg

Reversible Dual-Sided Design

Detailed breakdown of the Top Deck (Load Surface) vs. Bottom Deck (Base Surface).

Top Deck View of Molded Pallet

Top Deck (Upper Load Surface)

Features anti-slip contours and high-density rib matrix designed to support heavy stacked goods, drums, and boxed cargo evenly.

Bottom Deck View of Molded Pallet

Bottom Deck (Lower Base Surface)

Designed for full contact with automated warehouse racking beams and motorized roller conveyors to ensure zero tilt and maximum stability.

Double Deck Molded Pallet Variations

Explore our complete range of structural designs. Read more in our guide to Molded Pallets Styles and Applications.

Standard Heavy Duty
Oval Vent Double Deck Pallet

Oval Vent Double Deck Pallet

Features slotted oval ventilation holes. Reduces overall self-weight while maintaining structural rigidity for bagged and boxed goods.

Ventilated Deck Conveyor Ready
High Rigidity
Diagonal Rib Double Deck Pallet

Cross-Rib Double Deck Pallet

Engineered with interlocking diagonal strengthening ribs to evenly distribute extreme point-loads and resist racking deflection.

Heavy Racking Zero Deflection
Hygienic & Smooth
Flat Surface Presswood Pallet

Flat Surface Double Deck Pallet

Smooth, gapless working surfaces ideal for food, pharmaceuticals, and raw material bags requiring contamination-free handling.

Cleanroom Safe Flat Solid Top

Pallet Manufacturing Equipment

Double deck pallets require specialized high-tonnage hydraulic molding technology.

Core Equipment Model ZK-D1600 Presswood Pallet Machine

ZK-D1600 Double Deck Pallet Press Machine

To produce high-density double deck molded pallets, our flagship ZK-D1600 (1600-Ton Hydraulic Press) provides double-action high pressure, precise thermal curing, and automatic mold clamping tailored for heavy-duty industrial pallet production.

  • 1600-Ton Compression Power: Delivers massive, uniform clamping force to ensure maximum load capacity and density for double-sided decks.
  • Custom Mold Compatibility: Works with precision Pallet Molds for 1200×1000mm, 1100×1100mm, and custom pallet specs.
  • Fully Automated Line Option: Integrates seamlessly into full Presswood Pallet Production Lines with automatic dosing and ejection.

Core Engineering Features

Designed to exceed international export, hygiene, and durability standards.

Dual Working Surfaces

Increases operational flexibility during automated handling and allows reversible stacking in high-density storage setups.

Ultra-High Capacity

Engineered double-arch structure provides superior resistance against flex and deformation under massive static weight.

Sustainable Materials

Produced from 100% recycled wood chips, sawdust, and eco-resins, supporting circular supply chain ESG initiatives.

Export Ready (ISPM-15)

Fumigation-free and exempt from heat treatment requirements under international quarantine laws for fast customs clearance.

Hygienic & Safe

Smooth molded contours eliminate sharp nails, splintering, and dust accumulation, reducing contamination risks.

Cost-Effective Lifecycle

Durable construction drastically lowers replacement frequencies and overall long-term freight packaging expenditures.

Industry Applications

Proven performance across demanding industrial environments.

Automotive

Engine & Metal Parts

High load tolerance for transporting heavy engine blocks and castings safely.

Food & Beverage

Stacked Crates & Bottles

Provides rigid, level stacking surfaces for multi-tier beverage crates. Read about Food Industry Standards.

Pharmaceuticals

Cleanroom Logistics

Dust-free, pest-free surface compliance tailored for clean transport.

Global Shipping

Export Packaging

Smooth, compliant, and cost-efficient pallets optimized for container loading.

Contact Us

Please submit your question. Our team will contact you within 24 hours.