Double Deck Molded Pallet
Double-sided pallets, constructed with two deck boards, feature a unique structure that enhances load-bearing capacity. This design allows for secure placement on racks and ensures excellent performance on conveyor belts in production lines. Consequently, these pallets are suitable for use in cement, ceramics, beverages, and food processing industries. They retain all the advantages of traditional pallets while offering lower production costs.Â
Pallet size:Â 1200x1000mm, 1100x1100mm
Pallet weight: 24kg,28kgÂ
Static Loading Weight: Max 13000 Kg
Dynamic Loading Weight:800 kg- 3000 kg Â
Other type of pallets:
Flat Surface Type Presswoof Pallet
Solar Panel Presswood Pallet
What is a Double Deck Molded Pallet?
A Double Deck Molded Pallet is a type of presswood pallet designed with two solid load-bearing surfaces (top deck and bottom deck). Unlike single deck pallets, which only have one working surface, double deck pallets can be used from both sides. This design makes them ideal for heavy-duty operations, racking systems, and long-term storage.
Key Features of Double Deck Molded Pallets
Dual Working Surfaces – Both sides can carry loads, increasing flexibility in handling.
High Load Capacity – The double deck structure provides greater strength and stability.
Sustainable Manufacturing – Produced from recycled wood fibers, agricultural residues, or sawdust, bonded with eco-friendly resin.
Export Ready – ISPM-15 compliant, exempt from fumigation and heat treatment.
Hygienic & Safe – Smooth molded surface reduces dust, pests, and contamination risks.
Benefits Compared to Single Deck Pallets
Stronger and More Durable – Perfect for industries requiring heavy loads and repetitive use.
Rack-Compatible – Safer for storage systems and warehouse racking.
Improved Stability – Reduces the risk of product shifting during transport.
Reusable and Cost-Efficient – Designed for long service life, lowering overall logistics costs.
Eco-Friendly – Manufactured from recycled materials, supporting a circular economy.
Applications of Double Deck Molded Pallets
Double deck molded pallets are widely used across industries, including:
Automotive Industry – For transporting engines, metal parts, and components.
Food & Beverage – Hygienic handling and safe stacking in warehouses.
Pharmaceuticals – Compliance with clean and dust-free transport standards.
Export Packaging – Smooth, strong, and compliant with international shipping regulations.
Production Process of Double-Faced Pallets
The production of double-faced pallets requires two presses: one for forming the top deck and another for the bottom deck. The two parts are then assembled together using either nail guns or screws.
A double-faced pallet typically weighs around 30 kg. Although it is heavier and takes longer to produce compared to standard molded pallets, it offers superior load-bearing capacity and overall strength.
Why Choose ZK Hydraulic as Your Molded Pallet Supplier?
At ZK Hydraulic, we are more than a pallet manufacturer. We provide complete solutions, including:
Presswood pallet molding machines
Custom mold design and manufacturing
Installation and technical support
Sustainable material utilization
With years of experience in the industry, we help our customers optimize pallet performance while reducing waste and costs.
The Future of Sustainable Pallets
As industries shift toward greener supply chains, Double Deck Molded Pallets are becoming a preferred choice. They combine strength, cost-efficiency, and environmental responsibility, making them a smart investment for companies worldwide.
For more details about molded pallets, presswood pallet machines, and sustainable pallet solutions, visit ZK Hydraulic or contact our team today.
