Presswood Pallet Machine 1600 tons Pressure

Overview

The 1600-Ton Presswood Pallet Machine (Molded Wooden Pallet Press) is an ideal solution for packaging manufacturers, recycling plants, and biomass processors looking to produce strong, eco-friendly, and cost-competitive compressed pallets. Utilizing high temperature and high hydraulic pressure, it converts various bio-waste materials into ultra-durable molded pallets in a single compression cycle.

Key Features & Advantages

Mass Biomass Waste Utilization: Compatible with sawdust, wood shavings, recycled wood, hemp stalks, cotton straw, coconut fibers, and other agricultural residues.
1600-Ton High Clamping Force: Ensures uniform density, smooth surface finishing, high dynamic and static load capacity, and exceptional moisture resistance.
ISPM 15 Compliant (Export-Ready): Pallets produced under high temperature and high pressure are automatically disinfected, eliminating the need for additional chemical treatments or fumigation.
Automated & Intelligent Control: Equipped with a PLC program and touch-screen user interface for precise pressure, temperature, and cycle time control, drastically reducing manual labor costs.
Energy-Efficient Hydraulic System: Optimized hydraulic circuit design provides quick pressure buildup and low energy consumption during hold-pressure cycles.
Versatile Mold Integration: Easily swap molds to manufacture standard international pallet dimensions, including $1200 \times 1000\text{ mm}$ , $1200 \times 800\text{ mm}$ , and $1100 \times 1100\text{ mm}$ .

Model: ZK-1600

Suitable Raw Material: Wood Waste

Pallet Type: Nine Feet Type

Max Pallet Size: 1100mm x 1100mm

Output Capacity: 15 Pcs/hour

Frame structure: Three-beam and four columns

Material: Frame-steel Q235A; Column-steel 45#; Mold- steel 45#

Cylinder Type: Hydraulic

Pressure: up 1600 tons
bottom 600 tons (for ZK-D1600 fat surface pallet)

Slide stroke: 700mm

Max Opening Height: 1200 mm

Working Table: 1700x1450 mm

Mold: 1 up mold & 1 bottom mold

Logo engraving: Support

Safety Light Curtains: ReeR (Italy)

Hydraulic Oil Cooler: Have

Hydraulic Pump: Sumitomo （Japan）

Machine Weight: 42 tons

Machine Dimension: L1900mm x W1500mm x H4500mm

Electronic Brand: Schneider

PLC Brand: OMRON or SIEMENS

Servo Motor: Inovance

Touch Screen Brand: WEINTEK/SIEMENS

Safety light curtain: Have

Safety Lock: Have

Hydraulic Cooling System: Have

CE Certification: Have

Total Power: 45 kW

Flat Surface Double Deck presswood pallet made from recycled wood waste

Flat Surface double deck pallets-backside made from wastewood

Roller Conveyor Presswood Pallet with longer legs and heavy duty

molded pallet with flat surface top view

Flat Surface Presswood Pallet with 9 feet

Frequently Asked Questions (FAQ) – 1600-Ton Molded Pallet Press

1. Raw Materials & Processing

Q: What raw materials can be processed by a 1600-ton pallet press machine?

A: The 1600T press is highly versatile and can process a wide variety of fibrous biomass materials, including:

Wood waste: Sawdust, wood chips, wood shavings, bark, timber offcuts, and recycled wood pallets.
Agricultural residue: Coconut fiber (coir), bagasse, wheat straw, cotton stalk, palm waste, and hemp fiber.

Note: Raw materials must be chipped/crushed to appropriate particle sizes (typically 1–5 mm) and dried to a moisture content of 3% to 5% prior to pressing.

2. Pallet Dimensions & Sizes

Q: What pallet dimensions can a 1600-ton press machine accommodate?

A: With a 1600-ton clamping force, the press offers high surface pressure across larger mold surface areas. Typical pallet dimensions include:

Standard International Sizes:
- $1200 \times 1000\text{ mm}$ (US / Standard Industrial)
- $1200 \times 800\text{ mm}$ (Euro Pallet)
- $1100 \times 1100\text{ mm}$ (Asian Standard)
- $48" \times 40"$ (North American Standard)
Multi-Cavity Capability: Depending on platen size, a 1600T press can also fit multi-cavity molds (e.g., pressing two smaller $800 \times 600\text{ mm}$ or quarter-pallets simultaneously).

3. Pallet Weight & Density

Q: What is the typical weight and density of a pallet produced by this machine?

Weight Range: A standard $1200 \times 1000\text{ mm}$ molded pallet typically weighs between 15 kg and 22 kg (33–48 lbs), depending on thickness and deck design.
Density: High-pressure compression yields a finished product density of 800 – 1,000 kg/m³, making the pallets exceptionally sturdy, water-resistant, and flame-retardant compared to raw timber.

4. Pallet Designs & Styles

Q: What pallet designs and features can be manufactured?

A: The press supports precision molds that create specialized, high-efficiency pallet designs:

Nestable 4-Way Entry: Tapered legs allow pallets to nest inside one another, saving up to 66% of shipping and storage space compared to traditional wooden pallets.
Surface Profiles: Smooth, solid surface or ribbed/grid decks with integrated drainage patterns.
Safety Features: Rounded corners, chamfered entry edges, and smooth surfaces without nails, screws, or sharp splinters, protecting both cargo and handlers.

5. Adhesives & Binders

Q: What kind of glue is required, and what is the typical consumption ratio?

Glue Types:
- Urea-Formaldehyde (UF) Resin: Cost-effective for standard indoor logistics pallets (E1/E0 environmental grades).
- Melamine-Urea-Formaldehyde (MUF) Resin: Enhanced moisture resistance for export or high-humidity environments.
- MDI (Isocyanate Resin): Formaldehyde-free, offering superior water resistance and structural strength.
Ratio: Glue consumption is typically 8% – 12% of the dry raw material's weight.

6. Load Capacity & Performance

Q: What is the load-bearing capacity of pallets produced by a 1600T machine?

A: Due to high compaction density and uniform structural integrity, pallets produced by a 1600T press exhibit high strength-to-weight ratios:

Load Type	Typical Capacity
Dynamic Load (during forklift transit)	1,500 – 2,000 kg (3,300 – 4,400 lbs)
Static Load (stacked on ground)	4,000 – 6,000 kg (8,800 – 13,200 lbs)
Racking Load (with base add-on skids)	800 – 1,000 kg (1,760 – 2,200 lbs)

Compliance: Molded wood pallets produced at high temperatures (over 150°C) and pressures are naturally ISPM 15 compliant (fumigation-free) for hassle-free international export.

Overview

Key Features & Advantages

Frequently Asked Questions (FAQ) – 1600-Ton Molded Pallet Press

1. Raw Materials & Processing

2. Pallet Dimensions & Sizes

3. Pallet Weight & Density

4. Pallet Designs & Styles

5. Adhesives & Binders

6. Load Capacity & Performance

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