High-Quality Pallet Blocks & Manufacturing Excellence
Engineered for global heavy-duty logistics. Upgrade your packaging automation with eco-friendly, ultra-durable compressed presswood blocks.
What is a Pallet Block?
The Structural Core of Modern Logistics
A pallet block (also known as a pallet feet or spacer) serves as the critical weight-bearing foundation for 4-way entry wooden and composite pallets. Placed securely between the deckboards, these blocks allow forklifts and pallet jacks to seamlessly enter the pallet from all four sides, exponentially increasing warehouse handling efficiency.
Traditional solid wood blocks are highly prone to splitting, cracking, and strict customs restrictions. That is why modern logistics operations globally have transitioned to molded presswood blocks.
Explore Different Types of Presswood Pallet Blocks
Manufactured from recycled wood fibers, molded pallet blocks are available in multiple sizes and specifications to suit various pallet structures and logistics applications.
Why Compressed Wood Pallet Blocks?
Engineered to outperform raw timber in strength, compliance, and economic value.
Eco-Friendly Recycling
Utilizes raw wood shavings, sawdust, and agricultural residues (like hemp stalks). Converts wood wastes into high-value components.
ISPM15 Free Fumigation
Produced under extreme high temperatures and high hydraulic pressure. 100% compliant with global export regulations without extra treatment.
Superior Physical Performance
Boasts highly consistent density, exceptional water resistance, non-toxic properties, and a completely knot-free structure.
Cost & Space Efficiency
Perfectly precise dimensional tolerances lower assembly error rates, reducing overall product packaging overheads.
Specifications & Versatile Uses
Tailored to universal international freight and supply chain configurations.
Standard Specifications
| Common Dimensions (mm) | Density (kg/m³) | Core Customization |
|---|---|---|
| 75 × 75 × 75 | 550 - 650 kg/m³ | Solid / Center Hole Available |
| 90 × 90 × 90 | 550 - 650 kg/m³ | Solid / Center Hole Available |
| 100 × 100 × 90 | 550 - 650 kg/m³ | Solid / Center Hole Available |
| 145 × 100 × 78 (Euro Standard) | 550 - 650 kg/m³ | Solid / Center Hole Available |
| 145 × 145 × 78 (Euro Standard) | 550 - 650 kg/m³ | Solid / Center Hole Available |
Primary Applications
- Standard EPAL/Euro Pallets: Essential structural core for heavy international cargo distribution.
- Heavy Machinery Crating: Rugged base block cushions designed for localized high-load tolerances.
- Automated Warehousing: Uniform specifications eliminate tracking anomalies on automated conveyor lines.
- Cross-Border Logistics: Hassle-free custom clearance across North America, Europe, and Asia-Pacific regions.
How It Is Made: The Production Process
Our fully optimized processing methodology guarantees extreme physical density and high output rates.
Crushing
Mechanical reduction of raw wood waste into uniform wood shavings or wood chips.
Drying
Moisture level extraction inside professional industrial dryers down to an optimal 10-12%.
Gluing
Precise mixing with thermosetting eco-resins to ensure robust cross-linking binding.
Hot Pressing
Continuous high-temperature extrusion inside specialized heavy hydraulic press blocks.
Auto Cutting
Synchronized fly-saw cutting modules deliver exact predefined lengths in real-time.
Our High-Efficiency Pallet Block Machines
Empower your production facility with ZK Hydraulic's market-tested hydraulic machinery lines.
2-Head Pallet Block Machine
Perfect for start-ups or expanding operations seeking optimal investment returns with reliable, steady capacities.
- Production Lines: 2 Extrusion Outlets
- Daily Capacity: 4 - 6 m³ / 24 Hours
- Heating Method: Advanced Electric Elements
4-Head Pallet Block Machine
The standard choice for medium-sized industrial packaging factories demanding robust multi-size daily runs.
- Production Lines: 4 Extrusion Outlets
- Daily Capacity: 8 - 10 m³ / 24 Hours
- Automation Rate: Fully Automatic Cutting
6-Head Pallet Block Machine
Heavy industrial flagship system constructed for massive centralized production hubs seeking maximum energy thrift.
- Production Lines: 6 Extrusion Outlets
- Daily Capacity: 12 - 15 m³ / 24 Hours
- Control System: Siemens PLC Smart Control
WHY PARTNER WITH ZK HYDRAULIC?
Over a decade of turnkey engineering excellence in hydraulic press fabrication and molded technology.
Proven Manufacturer
Deep expertise in molded pallet machinery with stable global installations.
Heavy Duty Structure
Stress-relieved steel frame ensures zero deformation under long-term load.
Smart Automation
PLC + sensor integration for fully automated and stable production lines.
Global Service
Worldwide turnkey support from layout design to installation.
Years Experience
Global Projects
Engineers
Support
Frequently Asked Questions
Quick expert answers regarding raw materials, operation, and international regulations.
Any lignocellulosic waste can be utilized effectively. This includes traditional sawdust, wood shavings, chipped logs, and even agricultural residues like hemp stalks.
No. Because the blocks are manufactured utilizing extreme heat combined with high hydraulic pressure, they are widely recognized globally as ISPM15 compliant and free from fumigation mandates.
Yes, by switching out the extrusion molds, you can produce various block sizes on the same basic machine frame.
Ready to Build Your Pallet Block Factory?
Partner with ZK Hydraulic to receive a complete production solution, including machine recommendations, factory layout design, raw material analysis, production capacity evaluation, ROI calculation, and a customized quotation.